Custom Flexfit Hats

We use premium cotton peached twill and premium spun poly twill with quality colorfast threads for our flexfit hats and hand inspect every order to make sure it meets our high standards, ensuring it will meet yours.

Let Tam Custom Patches help you design a flexfit hat for your group, club, event, pack, lodge crew, or any organization. We make standard sizes from XS to 2XL including youth sizes. Get your flexfit hats designed with unlimited colors. You can also get your design embroidered on bills. You can pick your own colors – with hundreds of combinations possible. All solid colors are available on our flexfit hats with your choice of matching or contrasting button, eyelets and bill/visor.

In addition to our time-tested embroidered flexfit hats, We are proud to offer high-quality screen-printed flexfit hats. We can print unlimited colors to create a beautiful custom flexfit hat with a unique and memorable design that you’ll be proud to wear.

Tailor made, Instead of standard sizes, we also make a unique size for every customer. Each flexfit hat is made to the exact measurements of every customer for a perfect fit. Orders can even "mix and match" to include various sizes and color combinations without any extra charges.

We make the process of ordering custom flexfit hats quick and easy. We know you’ll find exactly what you’re looking for. We'll be there every step of the way!

Product Overview


  • 100% cotton peached twill
  • 100% spun poly twill
  • Elastic sweatband


  • Structured & Unstructured
  • Five-panel & Six-panel

Bills / Visors

  • Curved Bill
  • Flat Bill


  • Embroidery
  • 3D Puff Embroidery
  • Screen Printing


  • Free Artwork Support
  • Free Setup
  • No Minimum Quantity
  • Free Doorstep Delivery

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Product Experts Available 7 Days a Week

Tam Custom Patches